Data-Driven Fault Detection and Reasoning for Industrial Monitoring

Data-Driven Fault Detection and Reasoning for Industrial Monitoring
Author: Jing Wang
Publisher: Springer Nature
Total Pages: 277
Release: 2022-01-03
Genre: Technology & Engineering
ISBN: 9811680442

This open access book assesses the potential of data-driven methods in industrial process monitoring engineering. The process modeling, fault detection, classification, isolation, and reasoning are studied in detail. These methods can be used to improve the safety and reliability of industrial processes. Fault diagnosis, including fault detection and reasoning, has attracted engineers and scientists from various fields such as control, machinery, mathematics, and automation engineering. Combining the diagnosis algorithms and application cases, this book establishes a basic framework for this topic and implements various statistical analysis methods for process monitoring. This book is intended for senior undergraduate and graduate students who are interested in fault diagnosis technology, researchers investigating automation and industrial security, professional practitioners and engineers working on engineering modeling and data processing applications. This is an open access book.

Data-Driven Fault Detection for Industrial Processes

Data-Driven Fault Detection for Industrial Processes
Author: Zhiwen Chen
Publisher: Springer
Total Pages: 124
Release: 2017-01-02
Genre: Technology & Engineering
ISBN: 3658167564

Zhiwen Chen aims to develop advanced fault detection (FD) methods for the monitoring of industrial processes. With the ever increasing demands on reliability and safety in industrial processes, fault detection has become an important issue. Although the model-based fault detection theory has been well studied in the past decades, its applications are limited to large-scale industrial processes because it is difficult to build accurate models. Furthermore, motivated by the limitations of existing data-driven FD methods, novel canonical correlation analysis (CCA) and projection-based methods are proposed from the perspectives of process input and output data, less engineering effort and wide application scope. For performance evaluation of FD methods, a new index is also developed.

Data-driven Methods for Fault Detection and Diagnosis in Chemical Processes

Data-driven Methods for Fault Detection and Diagnosis in Chemical Processes
Author: Evan L. Russell
Publisher: Springer Science & Business Media
Total Pages: 193
Release: 2012-12-06
Genre: Science
ISBN: 1447104099

Early and accurate fault detection and diagnosis for modern chemical plants can minimise downtime, increase the safety of plant operations, and reduce manufacturing costs. The process-monitoring techniques that have been most effective in practice are based on models constructed almost entirely from process data. The goal of the book is to present the theoretical background and practical techniques for data-driven process monitoring. Process-monitoring techniques presented include: Principal component analysis; Fisher discriminant analysis; Partial least squares; Canonical variate analysis. The text demonstrates the application of all of the data-driven process monitoring techniques to the Tennessee Eastman plant simulator - demonstrating the strengths and weaknesses of each approach in detail. This aids the reader in selecting the right method for his process application. Plant simulator and homework problems in which students apply the process-monitoring techniques to a nontrivial simulated process, and can compare their performance with that obtained in the case studies in the text are included. A number of additional homework problems encourage the reader to implement and obtain a deeper understanding of the techniques. The reader will obtain a background in data-driven techniques for fault detection and diagnosis, including the ability to implement the techniques and to know how to select the right technique for a particular application.

Data-driven Design of Fault Diagnosis and Fault-tolerant Control Systems

Data-driven Design of Fault Diagnosis and Fault-tolerant Control Systems
Author: Steven X. Ding
Publisher: Springer Science & Business Media
Total Pages: 306
Release: 2014-04-12
Genre: Technology & Engineering
ISBN: 1447164105

Data-driven Design of Fault Diagnosis and Fault-tolerant Control Systems presents basic statistical process monitoring, fault diagnosis, and control methods and introduces advanced data-driven schemes for the design of fault diagnosis and fault-tolerant control systems catering to the needs of dynamic industrial processes. With ever increasing demands for reliability, availability and safety in technical processes and assets, process monitoring and fault-tolerance have become important issues surrounding the design of automatic control systems. This text shows the reader how, thanks to the rapid development of information technology, key techniques of data-driven and statistical process monitoring and control can now become widely used in industrial practice to address these issues. To allow for self-contained study and facilitate implementation in real applications, important mathematical and control theoretical knowledge and tools are included in this book. Major schemes are presented in algorithm form and demonstrated on industrial case systems. Data-driven Design of Fault Diagnosis and Fault-tolerant Control Systems will be of interest to process and control engineers, engineering students and researchers with a control engineering background.

Fault Detection and Diagnosis in Industrial Systems

Fault Detection and Diagnosis in Industrial Systems
Author: L.H. Chiang
Publisher: Springer Science & Business Media
Total Pages: 281
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 1447103475

Early and accurate fault detection and diagnosis for modern chemical plants can minimize downtime, increase the safety of plant operations, and reduce manufacturing costs. This book presents the theoretical background and practical techniques for data-driven process monitoring. It demonstrates the application of all the data-driven process monitoring techniques to the Tennessee Eastman plant simulator, and looks at the strengths and weaknesses of each approach in detail. A plant simulator and problems allow readers to apply process monitoring techniques.

Data-Driven and Model-Based Methods for Fault Detection and Diagnosis

Data-Driven and Model-Based Methods for Fault Detection and Diagnosis
Author: Majdi Mansouri
Publisher: Elsevier
Total Pages: 324
Release: 2020-02-05
Genre: Technology & Engineering
ISBN: 0128191651

Data-Driven and Model-Based Methods for Fault Detection and Diagnosis covers techniques that improve the quality of fault detection and enhance monitoring through chemical and environmental processes. The book provides both the theoretical framework and technical solutions. It starts with a review of relevant literature, proceeds with a detailed description of developed methodologies, and then discusses the results of developed methodologies, and ends with major conclusions reached from the analysis of simulation and experimental studies. The book is an indispensable resource for researchers in academia and industry and practitioners working in chemical and environmental engineering to do their work safely. - Outlines latent variable based hypothesis testing fault detection techniques to enhance monitoring processes represented by linear or nonlinear input-space models (such as PCA) or input-output models (such as PLS) - Explains multiscale latent variable based hypothesis testing fault detection techniques using multiscale representation to help deal with uncertainty in the data and minimize its effect on fault detection - Includes interval PCA (IPCA) and interval PLS (IPLS) fault detection methods to enhance the quality of fault detection - Provides model-based detection techniques for the improvement of monitoring processes using state estimation-based fault detection approaches - Demonstrates the effectiveness of the proposed strategies by conducting simulation and experimental studies on synthetic data

Unsupervised Process Monitoring and Fault Diagnosis with Machine Learning Methods

Unsupervised Process Monitoring and Fault Diagnosis with Machine Learning Methods
Author: Chris Aldrich
Publisher: Springer Science & Business Media
Total Pages: 388
Release: 2013-06-15
Genre: Computers
ISBN: 1447151852

This unique text/reference describes in detail the latest advances in unsupervised process monitoring and fault diagnosis with machine learning methods. Abundant case studies throughout the text demonstrate the efficacy of each method in real-world settings. The broad coverage examines such cutting-edge topics as the use of information theory to enhance unsupervised learning in tree-based methods, the extension of kernel methods to multiple kernel learning for feature extraction from data, and the incremental training of multilayer perceptrons to construct deep architectures for enhanced data projections. Topics and features: discusses machine learning frameworks based on artificial neural networks, statistical learning theory and kernel-based methods, and tree-based methods; examines the application of machine learning to steady state and dynamic operations, with a focus on unsupervised learning; describes the use of spectral methods in process fault diagnosis.

Statistical Process Monitoring Using Advanced Data-Driven and Deep Learning Approaches

Statistical Process Monitoring Using Advanced Data-Driven and Deep Learning Approaches
Author: Fouzi Harrou
Publisher: Elsevier
Total Pages: 330
Release: 2020-07-03
Genre: Technology & Engineering
ISBN: 0128193662

Statistical Process Monitoring Using Advanced Data-Driven and Deep Learning Approaches tackles multivariate challenges in process monitoring by merging the advantages of univariate and traditional multivariate techniques to enhance their performance and widen their practical applicability. The book proceeds with merging the desirable properties of shallow learning approaches – such as a one-class support vector machine and k-nearest neighbours and unsupervised deep learning approaches – to develop more sophisticated and efficient monitoring techniques. Finally, the developed approaches are applied to monitor many processes, such as waste-water treatment plants, detection of obstacles in driving environments for autonomous robots and vehicles, robot swarm, chemical processes (continuous stirred tank reactor, plug flow rector, and distillation columns), ozone pollution, road traffic congestion, and solar photovoltaic systems. - Uses a data-driven based approach to fault detection and attribution - Provides an in-depth understanding of fault detection and attribution in complex and multivariate systems - Familiarises you with the most suitable data-driven based techniques including multivariate statistical techniques and deep learning-based methods - Includes case studies and comparison of different methods