Gear Crack Propagation Path Studies: Guidelines for Ultra-Safe Design

Gear Crack Propagation Path Studies: Guidelines for Ultra-Safe Design
Author:
Publisher:
Total Pages: 18
Release: 2001
Genre:
ISBN:

Design guidelines have been established to prevent catastrophic rim fracture failure modes when considering gear tooth bending fatigue. Analysis was performed using the finite element method with principles of linear elastic fracture mechanics. Crack propagation paths were predicted for a variety of gear tooth and rim configurations. The effects of rim and web thicknesses, initial crack locations, and gear tooth geometry factors such as diametral pitch, number of teeth, pitch radius, and tooth pressure angle were considered. Design maps of tooth/rim fracture modes including effects of gear geometry, applied load, crack size, and material properties were developed. The occurrence of rim fractures significantly increased as the backup ratio (rim thickness divided by tooth height) decreased. The occurrence of rim fractures also increased as the initial crack location was moved down the root of the tooth. Increased rim and web compliance increased the occurrence of rim fractures. For gears with constant pitch radii, coarser-pitch teeth increased the occurrence of tooth fractures over rim fractures. Also, 250 pressure angle teeth had an increased occurrence of tooth fractures over rim fractures when compared to 200 pressure angle teeth. For gears with constant number of teeth or gears with constant diametral pitch, varying size had little or no effect on crack propagation paths.

Mechanical Engineering

Mechanical Engineering
Author: Murat Gokcek
Publisher: BoD – Books on Demand
Total Pages: 686
Release: 2012-04-11
Genre: Technology & Engineering
ISBN: 9535105051

The book substantially offers the latest progresses about the important topics of the "Mechanical Engineering" to readers. It includes twenty-eight excellent studies prepared using state-of-art methodologies by professional researchers from different countries. The sections in the book comprise of the following titles: power transmission system, manufacturing processes and system analysis, thermo-fluid systems, simulations and computer applications, and new approaches in mechanical engineering education and organization systems.

Damage Prognosis

Damage Prognosis
Author: Daniel J. Inman
Publisher: John Wiley & Sons
Total Pages: 470
Release: 2005-12-13
Genre: Technology & Engineering
ISBN: 0470869089

Damage prognosis is a natural extension of damage detection and structural health monitoring and is forming a growing part of many businesses. This comprehensive volume presents a series of fundamental topics that define the new area of damage prognosis. Bringing together essential information in each of the basic technologies necessary to perform damage prognosis, it also reflects the highly interdisciplinary nature of the industry through the extensive referencing of each of the component disciplines. Taken from lectures given at the Pan American Advanced Studies Institute in Damage Prognosis sponsored by the US National Science Foundation in cooperation with Los Alamos National Laboratories, this book will be essential reading for anyone looking to get to grips with the fundamentals of damage prognosis. Presents the 'ground rules' for Damage Prognosis. Deals with interdisciplinary topics: rotating machines, aerospace structures, automotive components and civil structures. Covers essential technical material: equations, graphs and plots, tables and photographs. Offers additional material from the associated workshop on an active web site.